Draft revision of Eudralex Volume 4 Chapter 1

The draft revision of Eudralex Volume 4 Chapter 1 marks a substantial evolution from the current version, reflecting regulatory alignment with ICH Q9(R1), enhanced risk-based approaches, and a new emphasis on knowledge management, proactive risk detection, and supply chain resilience.

Core Differences at a Glance

  • The draft update integrates advances in global quality science—especially from ICH Q9(R1)—anchoring the Pharmaceutical Quality System (PQS) more firmly in knowledge management and risk management practice.
  • Proactive risk identification and mitigation are highlighted, reflecting the need to anticipate supply disruptions and quality failures, beyond routine compliance.
  • The requirements for Product Quality Review (PQR) are clarified, notably in how to handle grouped products and limited-batch scenarios, enhancing operational clarity for diverse manufacturing models.

Philosophical Shift: From Compliance to Dynamic Risk Management

Where the current Chapter 1 (in force since 2013) framed the PQS largely as a static structure of roles, documentation, and reviews, the draft version pivots toward a learning organization approach: knowledge acquisition, use, and feedback become core system elements.

Emphasis is now placed on systematic knowledge management as both a regulatory and operational priority. This serves as an overt marker of quality system maturity, intended to reduce “invisible failures” and foster analytical vigilance—aligning closely with falsifiable quality frameworks.

Risk-Based Decision-Making: Explicit and Actionable

The revision operationalizes risk-based thinking by mandating scientific rationale for risk decisions and clarifying expectations for proportionality in risk assessment. The regulator’s intent is clear: risk management can no longer be a box-checking exercise, but must be demonstrably linked to daily site operations and lifecycle decisions.

This brings the PQS into closer alignment with both the adaptive toolbox and the take-the-best heuristics: decisive focus on the most causally relevant risk vectors rather than exhaustive factor listing, echoing playbooks for effective investigation and CAPA prioritization.

Product Quality Review (PQR) and Batch Grouping

Clarification is provided in the revised text on how to perform quality reviews for products manufactured in small numbers or as grouped products, a challenge long met with uncertainty. The draft provides operational guidance, aiming to resolve ambiguities around the statistical and process review requirements for product families and low-volume production.

Supply Chain Resilience, Shortage Prevention, and Knowledge Networks

The draft gives unprecedented attention to shortage prevention and supply chain risk. Manufacturers will be expected to anticipate, document, and mitigate vulnerabilities not only in routine operations but also in emergency or shortage-prone contexts. This aligns the PQS with broader public health objectives, situating quality management as a bulwark against systemic healthcare risk.

International Harmonization and the ICH Q9(R1) Impact

Most significantly, the update explicitly references alignment with ICH Q9(R1) on Quality Risk Management, making harmonization with international best practice an explicit goal. This pushes organizations toward the global baseline for science- and risk-driven GMP.

The effect will be increased regulatory predictability for multinational manufacturers and heightened expectations for knowledge-handling and continuous improvement.

Summary Table: Draft vs. Current Chapter 1

FeatureCurrent Chapter 1 (2013)Draft Chapter 1 (2025)
PQS PhilosophyCompliance/document controlKnowledge management & risk management
Risk ManagementImplied, periodicEmbedded, real-time, evidence-based
ICH Q9 AlignmentPartialExplicit, full alignment to Q9(R1)
Product Quality Review (PQR)General guidanceDetailed, incl. grouped/low-batch
Supply Chain & ShortagesMinimal focusProactive risk, shortage prevention
Corrective/Preventive Action (CAPA)System-orientedRooted in risk, causal prioritization
Lifecycle IntegrationWeakStrong, with embedded feedback

Operational Implications for Quality Leaders

The new Chapter 1 will demand a more dynamic, evidence-driven PQS, with robust mechanisms for knowledge transfer, risk-based priority setting, and system learning cycles. Technical writing, investigation reports, and CAPA logic will need to reference causal mechanisms and risk rationale explicitly—a marked shift from checklists to analytical narratives, aligning with the take-the-best causal reasoning discussed in your recent writings.

To prepare, organizations should:

  • Review and strengthen knowledge management assets
  • Embed risk assessment into the daily decision matrix—not just annual reviews
  • Foster investigative cultures that value causal specificity over exhaustive documentation
  • Reframe supply chain oversight as a continuous risk monitoring exercise

This systemic move, when enacted, will shift GMP thinking from historical compliance to forward-looking, adaptive quality management—an ambitious but necessary corrective for the challenges facing pharmaceutical manufacturing in 2025 and beyond.

Data Governance Systems: A Fundamental Shift in EU GMP Chapter 4

The draft revision of EU GMP Chapter 4 introduces what can only be described as a revolutionary framework for data governance systems. This isn’t merely an update to existing documentation requirements—it is a keystone document that cements the decade long paradigm shift of data governance as the cornerstone of modern pharmaceutical quality systems.

The Genesis of Systematic Data Governance

The most striking aspect of the draft Chapter 4 is the introduction of sections 4.10 through 4.18, which establish data governance systems as mandatory infrastructure within pharmaceutical quality systems. This comprehensive framework emerges from lessons learned during the past decade of data integrity enforcement actions and reflects the reality that modern pharmaceutical manufacturing operates in an increasingly digital environment where traditional documentation approaches are insufficient.

The requirement that regulated users “establish a data governance system integral to the pharmaceutical quality system” moves far beyond the current Chapter 4’s basic documentation requirements. This integration ensures that data governance isn’t treated as an IT afterthought or compliance checkbox, but rather as a fundamental component of how pharmaceutical companies ensure product quality and patient safety. The emphasis on integration with existing pharmaceutical quality systems builds on synergies that I’ve previously discussed in my analysis of how data governance, data quality, and data integrity work together as interconnected pillars.

The requirement for regular documentation and review of data governance arrangements establishes accountability and ensures continuous improvement. This aligns with my observations about risk-based thinking where effective quality systems must anticipate, monitor, respond, and learn from their operational environment.

Comprehensive Data Lifecycle Management

Section 4.12 represents perhaps the most technically sophisticated requirement in the draft, establishing a six-stage data lifecycle framework that covers creation, processing, verification, decision-making, retention, and controlled destruction. This approach acknowledges that data integrity cannot be ensured through point-in-time controls but requires systematic management throughout the entire data journey.

The specific requirement for “reconstruction of all data processing activities” for derived data establishes unprecedented expectations for data traceability and transparency. This requirement will fundamentally change how pharmaceutical companies design their data processing workflows, particularly in areas like process analytical technology (PAT), manufacturing execution systems (MES), and automated batch release systems where raw data undergoes significant transformation before supporting critical quality decisions.

The lifecycle approach also creates direct connections to computerized system validation requirements under Annex 11, as noted in section 4.22. This integration ensures that data governance systems are not separate from, but deeply integrated with, the technical systems that create, process, and store pharmaceutical data. As I’ve discussed in my analysis of computer system validation frameworks, effective validation programs must consider the entire system ecosystem, not just individual software applications.

Risk-Based Data Criticality Assessment

The draft introduces a sophisticated two-dimensional risk assessment framework through section 4.13, requiring organizations to evaluate both data criticality and data risk. Data criticality focuses on the impact to decision-making and product quality, while data risk considers the opportunity for alteration or deletion and the likelihood of detection. This framework provides a scientific basis for prioritizing data protection efforts and designing appropriate controls.

This approach represents a significant evolution from current practices where data integrity controls are often applied uniformly regardless of the actual risk or impact of specific data elements. The risk-based framework allows organizations to focus their most intensive controls on the data that matters most while applying appropriate but proportionate controls to lower-risk information. This aligns with principles I’ve discussed regarding quality risk management under ICH Q9(R1), where structured, science-based approaches reduce subjectivity and improve decision-making.

The requirement to assess “likelihood of detection” introduces a crucial element often missing from traditional data integrity approaches. Organizations must evaluate not only how to prevent data integrity failures but also how quickly and reliably they can detect failures that occur despite preventive controls. This assessment drives requirements for monitoring systems, audit trail analysis capabilities, and incident detection procedures.

Service Provider Oversight and Accountability

Section 4.18 establishes specific requirements for overseeing service providers’ data management policies and risk control strategies. This requirement acknowledges the reality that modern pharmaceutical operations depend heavily on cloud services, SaaS platforms, contract manufacturing organizations, and other external providers whose data management practices directly impact pharmaceutical company compliance.

The risk-based frequency requirement for service provider reviews represents a practical approach that allows organizations to focus oversight efforts where they matter most while ensuring that all service providers receive appropriate attention. For more details on the evolving regulatory expectations around supplier management see the post “draft Annex 11’s supplier oversight requirements“.

The service provider oversight requirement also creates accountability throughout the pharmaceutical supply chain, ensuring that data integrity expectations extend beyond the pharmaceutical company’s direct operations to encompass all entities that handle GMP-relevant data. This approach recognizes that regulatory accountability cannot be transferred to external providers, even when specific activities are outsourced.

Operational Implementation Challenges

The transition to mandatory data governance systems will present significant operational challenges for most pharmaceutical organizations. The requirement for “suitably designed systems, the use of technologies and data security measures, combined with specific expertise” in section 4.14 acknowledges that effective data governance requires both technological infrastructure and human expertise.

Organizations will need to invest in personnel with specialized data governance expertise, implement technology systems capable of supporting comprehensive data lifecycle management, and develop procedures for managing the complex interactions between data governance requirements and existing quality systems. This represents a substantial change management challenge that will require executive commitment and cross-functional collaboration.

The requirement for regular review of risk mitigation effectiveness in section 4.17 establishes data governance as a continuous improvement discipline rather than a one-time implementation project. Organizations must develop capabilities for monitoring the performance of their data governance systems and adjusting controls as risks evolve or new technologies are implemented.

The integration with quality risk management principles throughout sections 4.10-4.22 creates powerful synergies between traditional pharmaceutical quality systems and modern data management practices. This integration ensures that data governance supports rather than competes with existing quality initiatives while providing a systematic framework for managing the increasing complexity of pharmaceutical data environments.

The draft’s emphasis on data ownership throughout the lifecycle in section 4.15 establishes clear accountability that will help organizations avoid the diffusion of responsibility that often undermines data integrity initiatives. Clear ownership models provide the foundation for effective governance, accountability, and continuous improvement.

Evolution of GMP Documentation: Analyzing the Transformative Changes in Draft EU Chapter 4

The draft revision of EU GMP Chapter 4 on Documentation represents more than just an update—it signals a paradigm shift toward digitalization, enhanced data integrity, and risk-based quality management in pharmaceutical manufacturing.

The Digital Transformation Imperative

The draft Chapter 4 emerges from a recognition that pharmaceutical manufacturing has fundamentally changed since 2011. The rise of Industry 4.0, artificial intelligence in manufacturing decisions, and the critical importance of data integrity following numerous regulatory actions have necessitated a complete reconceptualization of documentation requirements.

The new framework introduces comprehensive data governance systems, risk-based approaches throughout the documentation lifecycle, and explicit requirements for hybrid systems that combine paper and electronic elements. These changes reflect lessons learned from data integrity violations that have cost the industry billions in remediation and lost revenue.

Detailed Document Type Analysis

Master Documents: Foundation of Quality Systems

Document TypeCurrent Chapter 4 (2011) RequirementsDraft Chapter 4 (2025) RequirementsFDA 21 CFR 211ICH Q7WHO GMPISO 13485
Site Master FileA document describing the GMP related activities of the manufacturerRefer to EU GMP Guidelines, Volume 4 ‘Explanatory Notes on the preparation of a Site Master File’No specific equivalent, but facility information requirements under §211.176Section 2.5 – Documentation system should include site master file equivalent informationSection 4.1 – Site master file requirements similar to EU GMPQuality manual requirements under Section 4.2.2
Validation Master PlanNot specifiedA document describing the key elements of the site qualification and validation programProcess validation requirements under §211.100 and §211.110Section 12 – Validation requirements for critical operationsSection 4.2 – Validation and qualification programsValidation planning under Section 7.5.6 and design validation

The introduction of the Validation Master Plan as a mandatory master document represents the most significant addition to this category. This change acknowledges the critical role of systematic validation in modern pharmaceutical manufacturing and aligns EU GMP with global best practices seen in FDA and ICH frameworks.

The Site Master File requirement, while maintained, now references more detailed guidance, suggesting increased regulatory scrutiny of facility information and manufacturing capabilities.

Instructions: The Operational Backbone

Document TypeCurrent Chapter 4 (2011) RequirementsDraft Chapter 4 (2025) RequirementsFDA 21 CFR 211ICH Q7WHO GMPISO 13485
SpecificationsDescribe in detail the requirements with which the products or materials used or obtained during manufacture have to conform. They serve as a basis for quality evaluationRefer to glossary for definitionComponent specifications §211.84, drug product specifications §211.160Section 7.3 – Specifications for starting materials, intermediates, and APIsSection 4.12 – Specifications for starting materials and finished productsRequirements specifications under Section 7.2.1
Manufacturing Formulae, Processing, Packaging and Testing InstructionsProvide detail all the starting materials, equipment and computerised systems (if any) to be used and specify all processing, packaging, sampling and testing instructionsProvide complete detail on all the starting materials, equipment, and computerised systems (if any) to be used and specify all processing, packaging, sampling, and testing instructions to ensure batch to batch consistencyMaster production and control records §211.186, production record requirements §211.188Section 6.4 – Master production instructions and batch production recordsSection 4.13 – Manufacturing formulae and processing instructionsProduction and service provision instructions Section 7.5.1
Procedures (SOPs)Give directions for performing certain operationsOtherwise known as Standard Operating Procedures, documented set of instructions for performing and recording operationsWritten procedures required throughout Part 211 for various operationsSection 6.1 – Written procedures for all critical operationsSection 4.14 – Standard operating procedures for all operationsDocumented procedures throughout the standard, Section 4.2.1
Technical/Quality AgreementsAre agreed between contract givers and acceptors for outsourced activitiesWritten proof of agreement between contract givers and acceptors for outsourced activitiesContract manufacturing requirements implied, vendor qualificationSection 16 – Contract manufacturers agreements and responsibilitiesSection 7 – Contract manufacture and analysis agreementsOutsourcing agreements under Section 7.4 – Purchasing

The enhancement of Manufacturing Instructions to explicitly require “batch to batch consistency” represents a crucial evolution. This change reflects increased regulatory focus on manufacturing reproducibility and aligns with FDA’s process validation lifecycle approach and ICH Q7’s emphasis on consistent API production.

Procedures (SOPs) now explicitly encompass both “performing and recording operations,” emphasizing the dual nature of documentation as both instruction and evidence creation1. This mirrors FDA 21 CFR 211’s comprehensive procedural requirements and ISO 13485’s systematic approach to documented procedures910.

The transformation of Technical Agreements into Technical/Quality Agreements with emphasis on “written proof” reflects lessons learned from outsourcing challenges and regulatory enforcement actions. This change aligns with ICH Q7’s detailed contract manufacturer requirements and strengthens oversight of critical outsourced activities.

Records and Reports: Evidence of Compliance

Document TypeCurrent Chapter 4 (2011) RequirementsDraft Chapter 4 (2025) RequirementsFDA 21 CFR 211ICH Q7WHO GMPISO 13485
RecordsProvide evidence of various actions taken to demonstrate compliance with instructions, e.g. activities, events, investigations, and in the case of manufactured batches a history of each batch of productProvide evidence of various actions taken to demonstrate compliance with instructions, e.g. activities, events, investigations, and in the case of manufactured batches a history of each batch of product, including its distribution. Records include the raw data which is used to generate other recordsComprehensive record requirements throughout Part 211, §211.180 general requirementsSection 6.5 – Batch production records and Section 6.6 – Laboratory control recordsSection 4.16 – Records requirements for all GMP activitiesQuality records requirements under Section 4.2.4
Certificate of AnalysisProvide a summary of testing results on samples of products or materials together with the evaluation for compliance to a stated specificationProvide a summary of testing results on samples of products or materials together with the evaluation for compliance to a stated specificationLaboratory records and test results §211.194, certificate requirementsSection 11.15 – Certificate of analysis for APIsSection 6.8 – Certificates of analysis requirementsTest records and certificates under Section 7.5.3
ReportsDocument the conduct of particular exercises, projects or investigations, together with results, conclusions and recommendationsDocument the conduct of exercises, studies, assessments, projects or investigations, together with results, conclusions and recommendationsInvestigation reports §211.192, validation reportsSection 15 – Complaints and recalls, investigation reportsSection 4.17 – Reports for deviations, investigations, and studiesManagement review reports Section 5.6, validation reports

The expansion of Records to explicitly include “raw data” and “distribution information” represents perhaps the most impactful change for day-to-day operations. This enhancement directly addresses data integrity concerns highlighted by regulatory inspections and enforcement actions globally. The definition now states that “Records include the raw data which is used to generate other records,” establishing clear expectations for data traceability that align with FDA’s data integrity guidance and ICH Q7’s comprehensive record requirements.

Reports now encompass “exercises, studies, assessments, projects or investigations,” broadening the scope beyond the current “particular exercises, projects or investigations”. This expansion aligns with modern pharmaceutical operations that increasingly rely on various analytical studies and assessments for decision-making, matching ISO 13485’s comprehensive reporting requirements.

Revolutionary Framework Elements

Data Governance Revolution

The draft introduces an entirely new paradigm through its Data Governance Systems (Sections 4.10-4.18). This framework establishes:

  • Complete lifecycle management from data creation through retirement
  • Risk-based approaches considering data criticality and data risk
  • Service provider oversight with periodic review requirements
  • Ownership accountability throughout the data lifecycle

This comprehensive approach exceeds traditional GMP requirements and positions EU regulations at the forefront of data integrity management, surpassing even FDA’s current frameworks in systematic approach.

ALCOA++ Formalization

The draft formalizes ALCOA++ principles (Attributable, Legible, Contemporaneous, Original, Accurate, Complete, Consistent, Enduring, Available, Traceable) with detailed definitions for each attribute. This represents a major comprehensive regulatory codification of these principles, providing unprecedented clarity for industry implementation.

ALCOA++ Principles: Comprehensive Data Integrity Framework

The Draft EU GMP Chapter 4 (2025) formalizes the ALCOA++ principles as the foundation for data integrity in pharmaceutical manufacturing. This represents the first comprehensive regulatory codification of these expanded data integrity principles, building upon the traditional ALCOA framework with five additional critical elements.

Complete ALCOA++ Requirements Table

PrincipleCore RequirementPaper ImplementationElectronic Implementation
A – AttributableIdentify who performed the task and whenSignatures, dates, initialsUser authentication, e-signatures
L – LegibleInformation must be readable and unambiguousClear writing, permanent inkProper formats, search functionality
C – ContemporaneousRecord actions as they happen in real-timeImmediate recordingSystem timestamps, workflow controls
O – OriginalPreserve first capture of informationOriginal documents retainedDatabase integrity, backups
A – AccurateEnsure truthful representation of factsTraining, calibrated equipmentSystem validation, automated checks
+ CompleteInclude all critical information and metadataComplete data, no missing pagesMetadata capture, completeness checks
+ ConsistentStandardize data creation and processingStandard formats, consistent unitsData standards, validation rules
+ EnduringMaintain records throughout retention periodArchival materials, proper storageDatabase integrity, migration plans
+ AvailableEnsure accessibility for authorized personnelOrganized filing, access controlsRole-based access, query capabilities
+ TraceableEnable tracing of data history and changesSequential numbering, change logsAudit trails, version control

Hybrid Systems Management

Recognizing the reality of modern pharmaceutical operations, the draft dedicates sections 4.82-4.85 to hybrid systems that combine paper and electronic elements. This practical approach acknowledges that many manufacturers operate in mixed environments and provides specific requirements for managing these complex systems.

A New Era of Pharmaceutical Documentation

The draft EU GMP Chapter 4 represents the most significant evolution in pharmaceutical documentation requirements in over a decade. By introducing comprehensive data governance frameworks, formalizing data integrity principles, and acknowledging the reality of digital transformation, these changes position European regulations as global leaders in modern pharmaceutical quality management.

For industry professionals, these changes offer both challenges and opportunities. Organizations that proactively embrace these new paradigms will not only achieve regulatory compliance but will also realize operational benefits through improved data quality, enhanced decision-making capabilities, and reduced compliance costs.

The evolution from simple documentation requirements to comprehensive data governance systems reflects the maturation of the pharmaceutical industry and its embrace of digital technologies. As we move toward implementation, the industry’s response to these changes will shape the future of pharmaceutical manufacturing for decades to come.

The message is clear: the future of pharmaceutical documentation is digital, risk-based, and comprehensive. Organizations that recognize this shift and act accordingly will thrive in the new regulatory environment, while those that cling to outdated approaches risk being left behind in an increasingly sophisticated and demanding regulatory landscape.

Regulatory Changes I am Watching – July 2025

The environment for commissioning, qualification, and validation (CQV) professionals remains defined by persistent challenges. Rapid technological advancements—most notably in artificial intelligence, machine learning, and automation—are constantly reshaping the expectations for validation. Compliance requirements are in frequent flux as agencies modernize guidance, while the complexity of novel biologics and therapies demands ever-higher standards of sterility, traceability, and process control. The shift towards digital systems has introduced significant hurdles in data management and integration, often stretching already limited resources. At the same time, organizations are expected to fully embrace risk-based, science-first approaches, which require new methodologies and skills. Finally, true validation now hinges on effective collaboration and knowledge-sharing among increasingly cross-functional and global teams.

Overlaying these challenges, three major regulatory paradigm shifts are transforming the expectations around risk management, contamination control, and data integrity. Data integrity in particular has become an international touchpoint. Since the landmark PIC/S guidance in 2021 and matching World Health Organization updates, agencies have made it clear that trustworthy, accurate, and defendable data—whether paper-based or digital—are the foundation of regulatory confidence. Comprehensive data governance, end-to-end traceability, and robust documentation are now all non-negotiable.

Contamination control is experiencing its own revolution. The August 2023 overhaul of EU GMP Annex 1 set a new benchmark for sterile manufacturing. The core concept, the Contamination Control Strategy (CCS), formalizes expectations: every manufacturer must systematically identify, map, and control contamination risks across the entire product lifecycle. From supply chain vigilance to environmental monitoring, regulators are pushing for a proactive, science-driven, and holistic approach, far beyond previous practices that too often relied on reactive measures. We this reflected in recent USP drafts as well.

Quality risk management (QRM) also has a new regulatory backbone. The ICH Q9(R1) revision, finalized in 2023, addresses long-standing shortcomings—particularly subjectivity and lack of consistency—in how risks are identified and managed. The European Medicines Agency’s ongoing revision of EudraLex Chapter 1, now aiming for finalization in 2026, will further require organizations to embed preventative, science-based risk management within globalized and complex supply chain operations. Modern products and supply webs simply cannot be managed with last-generation compliance thinking.

The EU Digital Modernization: Chapter 4, Annex 11, and Annex 22

With the rapid digitalization of pharma, the European Union has embarked on an ambitious modernization of its GMP framework. At the heart of these changes are the upcoming revisions to Chapter 4 (Documentation), Annex 11 (Computerised Systems), and the anticipated implementation of Annex 22 (Artificial Intelligence).

Chapter 4—Documentation is being thoroughly updated in parallel with Annex 11. The current chapter, which governs all aspects of documentation in GMP environments, was last revised in 2011. Its modernization is a direct response to the prevalence of digital tools—electronic records, digital signatures, and interconnected documentation systems. The revised Chapter 4 is expected to provide much clearer requirements for the management, review, retention, and security of both paper and electronic records, ensuring that information flows align seamlessly with the increasingly digital processes described in Annex 11. Together, these updates will enable companies to phase out paper where possible, provided electronic systems are validated, auditable, and secure.

Annex 11—Computerised Systems will see its most significant overhaul since the dawn of digital pharma. The new guidance, scheduled for publication and adoption in 2026, directly addresses areas that the previous version left insufficiently covered. The scope now embraces the tectonic shift toward AI, machine learning, cloud-based services, agile project management, and advanced digital workflows. For instance, close attention is being paid to the robustness of electronic signatures, demanding multi-factor authentication, time-zoned audit trails, and explicit provisions for non-repudiation. Hybrid (wet-ink/digital) records will only be acceptable if they can demonstrate tamper-evidence via hashes or equivalent mechanisms. Especially significant is the regulation of “open systems” such as SaaS and cloud platforms. Here, organizations can no longer rely on traditional username/password models; instead, compliance with standards like eIDAS for trusted digital providers is expected, with more of the technical compliance burden shifting onto certified digital partners.

The new Annex 11 also calls for enhanced technical controls throughout computerized systems, proportional risk management protocols for new technologies, and a far greater emphasis on continuous supplier oversight and lifecycle validation. Integration with the revised Chapter 4 ensures that documentation requirements and data management are harmonized across the digital value chain.

Posts on the Draft Annex 11:

Annex 22—a forthcoming addition—artificial intelligence

The introduction of Annex 22 represents a pivotal moment in the regulatory landscape for pharmaceutical manufacturing in Europe. This annex is the EU’s first dedicated framework addressing the use of Artificial Intelligence (AI) and machine learning in the production of active substances and medicinal products, responding to the rapid digital transformation now reshaping the industry.

Annex 22 sets out explicit requirements to ensure that any AI-based systems integrated into GMP-regulated environments are rigorously controlled and demonstrably trustworthy. It starts by mandating that manufacturers clearly define the intended use of any AI model deployed, ensuring its purpose is scientifically justified and risk-appropriate.

Quality risk management forms the backbone of Annex 22. Manufacturers must establish performance metrics tailored to the specific application and product risk profile of AI, and they are required to demonstrate the suitability and adequacy of all data used for model training, validation, and testing. Strong data governance principles apply: manufacturers need robust controls over data quality, traceability, and security throughout the AI system’s lifecycle.

The annex foresees a continuous oversight regime. This includes change control processes for AI models, ongoing monitoring of performance to detect drift or failures, and formally documented procedures for human intervention where necessary. The emphasis is on ensuring that, even as AI augments or automates manufacturing processes, human review and responsibility remain central for all quality- and safety-critical steps.

By introducing these requirements, Annex 22 aims to provide sufficient flexibility to enable innovation, while anchoring AI applications within a robust regulatory framework that safeguards product quality and patient safety at every stage. Together with the updates to Chapter 4 and Annex 11, Annex 22 gives companies clear, actionable expectations for responsibly harnessing digital innovation in the manufacturing environment.

Posts on Annex 22

Life Cycle Integration, Analytical Validation, and AI/ML Guidance

Across global regulators, a clear consensus has taken shape: validation must be seen as a continuous lifecycle process, not as a “check-the-box” activity. The latest WHO technical reports, the USP’s evolving chapters (notably <1058> and <1220>), and the harmonized ICH Q14 all signal a new age of ongoing qualification, continuous assurance, change management, and systematic performance verification. The scope of validation stretches from the design qualification stage through annual review and revalidation after every significant change.

A parallel wave of guidance for AI and machine learning is cresting. The EMA, FDA, MHRA, and WHO are now releasing coordinated documents addressing everything from transparent model architecture and dataset controls to rigorous “human-in-the-loop” safeguards for critical manufacturing decisions, including the new draft Annex 22. Data governance—traceability, security, and data quality—has never been under more scrutiny.

Regulatory BodyDocument TitlePublication DateStatusKey Focus Areas
EMAReflection Paper on the Use of Artificial Intelligence in the Medicinal Product LifecycleOct-24FinalRisk-based approach for AI/ML development, deployment, and performance monitoring across product lifecycle including manufacturing
EMA/HMAMulti-annual AI Workplan 2023-2028Dec-23FinalStrategic framework for European medicines regulatory network to utilize AI while managing risks
EMAAnnex 22 Artificial IntelligenceJul-25DraftEstablishes requirements for the use of AI and machine learning in the manufacturing of active substances and medicinal products.
FDAConsiderations for the Use of AI to Support Regulatory Decision Making for Drug and Biological ProductsFeb-25DraftGuidelines for using AI to generate information for regulatory submissions
FDADiscussion Paper on AI in the Manufacture of MedicinesMay-23PublishedConsiderations for cloud applications, IoT data management, regulatory oversight of AI in manufacturing
FDA/Health Canada/MHRAGood Machine Learning Practice for Medical Device Development Guiding PrinciplesMar-25Final10 principles to inform development of Good Machine Learning Practice
WHOGuidelines for AI Regulation in Health CareOct-23FinalSix regulatory areas including transparency, risk management, data quality
MHRAAI Regulatory StrategyApr-24FinalStrategic approach based on safety, transparency, fairness, accountability, and contestability principles
EFPIAPosition Paper on Application of AI in a GMP Manufacturing EnvironmentSep-24PublishedIndustry position on using existing GMP framework to embrace AI/ML solutions

The Time is Now

The world of validation is no longer controlled by periodic updates or leisurely transitions. Change is the new baseline. Regulatory authorities have codified the digital, risk-based, and globally harmonized future—are your systems, people, and partners ready?