The Hallway Track at a Conference

BOSCON 2024 starts tomorrow, so in honor of the local section’s juggernaut of a conference, I want to talk about the hallway track, my favorite part of a conference.

The hallway track at a conference refers to the informal networking, discussions, and spontaneous interactions that occur outside of scheduled sessions. It is often considered one of the most valuable aspects of attending a conference, as it facilitates connections that can lead to professional opportunities and insights that are not typically available in formal presentations.

How to Maximize the Hallway Track

To make the most of the hallway track, consider the following strategies:

1. Plan Ahead

  • Review the Agenda: Before the conference, identify key sessions you want to attend but also mark open slots for networking opportunities.
  • Set Goals: Determine what you hope to achieve through networking—whether it’s meeting specific individuals or learning about new trends in your field.

2. Engage with Others

  • Start Conversations: Use simple icebreakers like asking about someone’s favorite session or their plans for the day. This can lead to deeper discussions.
  • Introduce Yourself: Don’t hesitate to approach people you know from social media platforms like LinkedIn or Twitter. This can help solidify online connections in person.

3. Attend Social Events

  • Participate in Informal Gatherings: Join social events or activities that may be outside your comfort zone. These settings often foster more relaxed and meaningful conversations.

4. Be Open to New Experiences

  • Change Your Plans if Necessary: If someone recommends a session or event, be flexible enough to adjust your schedule. You might discover valuable insights or connections by following these leads.

5. Leverage the Environment

  • Use Common Areas: Spend time in hallways, lounges, and vendor areas where informal interactions are likely to occur. These spaces are conducive to spontaneous conversations.

6. Network with Purpose

  • Follow Up After the Conference: Collect contact information and follow up with new connections after the event. This helps solidify relationships formed during the hallway track.

By actively engaging in these practices, attendees can significantly enhance their conference experience and build lasting professional relationships through the hallway track.

Not all Equipment is Category 3 in GAMP5

I think folks tend to fall into a trap when it comes to equipment and GAMP5, automatically assuming that because it is equipment it must be Category 3. Oh, how that can lead to problems.

When thinking about equipment it is best to think in terms of “No Configuration” and ” Low Configuration” software. This terminology is used to describe software that requires little to no configuration or customization to meet the user’s needs.

No Configuration(NoCo) aligns with GAMP 5 Category 3 software, which is described as “Non-Configured Products”. These are commercial off-the-shelf software applications that are used as-is, without any customization or with only minimal parameter settings. My microwave is NoCo.

Low Configuration(LoCo) typically falls between Category 3 and Category 4 software. It refers to software that requires some configuration, but not to the extent of fully configurable systems. My PlayStation is LoCo.

The distinction between these categories is important for determining the appropriate validation approach:

  • Category 3 (NoCo) software generally requires less extensive validation efforts, as it is used without significant modifications. Truly it can be implicit testing.
  • Software with low configuration may require a bit more scrutiny in validation, but still less than fully configurable or custom-developed systems.

Remember that GAMP 5 emphasizes a continuum approach rather than strict categorization. The level of validation effort should be based on the system’s impact on patient safety, product quality, and data integrity, as well as the extent of configuration or customization.

When is Something Low Configuration?

Low Configuration refers to software that requires minimal setup or customization to meet user needs, falling between Category 3 (Non-Configured Products) and Category 4 (Configured Products) software. Here’s a breakdown of what counts as low configuration:

  1. Parameter settings: Software that allows basic parameter adjustments without altering core functionality.
  2. Limited customization: Applications that permit some tailoring to specific workflows, but not extensive modifications.
  3. Standard modules: Software that uses pre-built, configurable modules to adapt to business processes.
  4. Default configurations: Systems that can be used with supplier-provided default settings or with minor adjustments.
  5. Simple data input: Applications that allow input of specific data or ranges, such as electronic chart recorders with input ranges and alarm setpoints.
  6. Basic user interface customization: Software that allows minor changes to the user interface without altering underlying functionality.
  7. Report customization: Systems that permit basic report formatting or selection of data fields to display.
  8. Simple workflow adjustments: Applications that allow minor changes to predefined workflows without complex programming.

It’s important to note that the distinction between low configuration and more extensive configuration (Category 4) can sometimes be subjective. The key is to assess the extent of configuration required and its impact on the system’s core functionality and GxP compliance. Organizations should document their rationale for categorization in system risk assessments or validation plans.

AttributeCategory 3 (No Configuration)Low ConfigurationCategory 4
Configuration LevelNo configurationMinimal configurationExtensive configuration
Parameter SettingsFixed or minimalBasic adjustmentsComplex adjustments
CustomizationNoneLimitedExtensive
ModulesPre-built, non-configurableStandard, slightly configurableHighly configurable
Default SettingsUsed as-isMinor adjustmentsSignificant modifications
Data InputFixed formatSimple data/range inputComplex data structures
User InterfaceFixedBasic customizationExtensive customization
Workflow AdjustmentsNoneMinor changesSignificant alterations
User Account ManagementBasic, often single-userLimited user roles and permissionsAdvanced user management with multiple roles and access levels
Report CustomizationPre-defined reportsBasic formatting/field selectionAdvanced report design
Example EquipmentpH meterElectronic chart recorderChromatography data system
Validation EffortMinimalModerateExtensive
Risk LevelLowLow to MediumMedium to High
Supplier DocumentationHeavily relied uponPartially relied uponSupplemented with in-house testing

Here’s the thing to be aware of, a lot of equipment these days is more category 4 than 3, as the manufacturers include all sorts of features, such as user account management and trending and configurable reports. And to be frank, I’ve seen too many situations where Programmable Logic Controllers (PLCs) didn’t take into account all that configuration from standard function libraries to control specific manufacturing processes.

Your methodology needs to keep up with the technological growth curve.

Risk Assessments as part of Design and Verification

Facility design and manufacturing processes are complex, multi-stage operations, fraught with difficulty. Ensuring the facility meets Good Manufacturing Practice (GMP) standards and other regulatory requirements is a major challenge. The complex regulations around biomanufacturing facilities require careful planning and documentation from the earliest design stages. 

Which is why consensus standards like ASTM E2500 exist.

Central to these approaches are risk assessment, to which there are three primary components:

  • An understanding of the uncertainties in the design (which includes materials, processing, equipment, personnel, environment, detection systems, feedback control)
  • An identification of the hazards and failure mechanisms
  • An estimation of the risks associated with each hazard and failure

Folks often get tied up on what tool to use. Frankly, this is a phase approach. We start with a PHA for design, an FMEA for verification and a HACCP/Layers of Control Analysis for Acceptance. Throughout we use a bow-tie for communication.

AspectBow-TiePHA (Preliminary Hazard Analysis)FMEA (Failure Mode and Effects Analysis)HACCP (Hazard Analysis and Critical Control Points)
Primary FocusVisualizing risk pathwaysEarly hazard identificationPotential failure modesSystematically identify, evaluate, and control hazards that could compromise product safety
Timing in ProcessAny stageEarly developmentAny stage, often designThroughout production
ApproachCombines causes and consequencesTop-downBottom-upSystematic prevention
ComplexityModerateLow to moderateHighModerate
Visual RepresentationCentral event with causes and consequencesTabular formatTabular formatFlow diagram with CCPs
Risk QuantificationCan include, not requiredBasic risk estimationRisk Priority Number (RPN)Not typically quantified
Regulatory AlignmentLess common in pharmaAligns with ISO 14971Widely accepted in pharmaLess common in pharma
Critical PointsIdentifies barriersDoes not specifyIdentifies critical failure modesIdentifies Critical Control Points (CCPs)
ScopeSpecific hazardous eventSystem-level hazardsComponent or process-level failuresProcess-specific hazards
Team RequirementsCross-functionalLess detailed knowledge neededDetailed system knowledgeFood safety expertise
Ongoing ManagementCan be used for monitoringOften updated periodicallyRegularly updatedContinuous monitoring of CCPs
OutputVisual risk scenarioList of hazards and initial risk levelsPrioritized list of failure modesHACCP plan with CCPs
Typical Use in PharmaRisk communicationEarly risk identificationDetailed risk analysisProduct Safety/Contamination Control

At BOSCON this year I’ll be talking about this fascinating detail, perhaps too much detail.

NIIMBL Experience

Not sure how many students read this, but here is an exciting opportunity.

The NIIMBL eXperience is an exclusive in-person, all expenses paid immersion program that offers students real-world insight into biopharmaceutical industry careers through hands-on activities and direct interactions with industry professionals.

Key program goals:

  • Increase access to the biopharmaceutical manufacturing industry among traditionally underrepresented populations, including Black, Latinx, and Native American students
  • Broaden the talent pipelines by connecting industry to talented STEM students
  • Offer exposure to the biopharma manufacturing ecosystem

Student applications for all seven NIIMBL eXperience 2025 locations are now open. Explore your career possibilities in the biopharma industry. Apply now. The application deadline is February 7, 2025.

Apply for the NIIMBL eXperience